New tricks with Hide Glue Pots
Although PVA has its place, there
are many situations where I prefer to use traditional scotch glue.
It is more rigid over time, and can de disassembled in the future
with hot water or steam. Unfortunately as an amateur I might want
to glue up one set of joints in a month, and therefore I need small
quantities, but available quickly and with minimal waste. Messing
with jam jars and pans is not safe, so a proper pot is called for.
However there are two main drawbacks with traditional glue pots for
hobbyists like myself using small and infrequent quantities, apart
from the extraordinary price of a cast iron pot. Firstly the glue
dries out after use to a hard lump that is very difficult to
re-melt, so unused glue is best discarded. Secondly the glue can
react badly with metals such as cast iron, forming black hard lumps
of degraded material. It makes no sense to cover the water jacket,
but leave the glue exposed! The best modern pots seem to have
stainless liners, but they are usually electric and very expensive.
I made my own water jacket pot from two stainless steel kitchen
canisters from a “Pound” shop. The inner has a close
fitting lid (with a 1mm vent hole!!) to which I attached a large
cabinet knob, and is suspended in the outer canister using two 4mm
stainless screws and locknuts. When filled with boiling water the
inner heats up very quickly. The open water jacket can be topped-up
easily, and also allows the brush to be washed out, as well as
being a source of water to thin the glue as it is used. Once cooled
and lidded, the glue stays in its “gel” state and seems
to have unlimited shelf life, certainly weeks. I have used glue in
April that I mixed the previous autumn with no obvious loss of
strength and no putrefaction.Addition of a small amount of acetic
acid, or white vinegar, to the melt will improve shelf life when
cold. It is important that every screw, nut and fitting is
stainless steel (including the one holding the knob to the lid!) to
prevent any reaction with the glue gel during storage. Brass is not
good enough. The inner should be wiped round after use so as not to
glue the lid to the pot. Even so the lid usually will only come off
when warm. The 1mm vent hole drilled in the lid is big enough to
stop the lid blowing off unexpectedly during heating, whilst being
too small to allow drying out when cold. The thermostatically
controlled heater is a dry iron with a couple of legs added to
stand it level. N.B. You will need a knowledge of electrics to know
if any particluar iron is safe to use in this way.